How quickly can carton flow rack be delivered and installed in Carol Stream?

Our Westmont warehouse is about 20 minutes from Carol Stream, so standard components often arrive within 48 hours of an approved order. Engineered carton flow rack parts can take longer, and we put the real lead time in writing with your quote. Most Carol Stream installations run one to four weeks depending on size.

Does carton flow rack work in Carol Stream buildings near North Avenue (Route 64) corridor?

Usually, yes. In Carol Stream, mid-size industrial and printing plants with good dock access but floor space shared between production and storage. We plan the carton flow rack around your column grid, clear height, and dock layout so pick faces land where the building allows, and we show you the position count before you order.

Which Carol Stream operations get the most out of carton flow rack?

We see it pay off most for printing & publishing and packaging operations in Carol Stream, especially where case picks buried behind full pallets on static shelving is the daily headache. During a free warehouse consultation we compare carton flow rack with other options for your SKUs so you can see whether it is the right fit.

What is carton flow rack actually used for?

Case and piece picking. Cartons ride gravity wheel beds so the next unit advances to the pick face automatically, cutting walking time and keeping the line organized as SKU counts climb.

Do soft or lightweight cartons flow well?

Full-width wheel beds handle mixed and flimsy cartons far better than spaced roller tracks. If your cases vary in stiffness, that's the specification we'll recommend, and we test travel with your actual cartons at installation.

Can carton flow drop into racking we already own?

Frequently. Wheel beds and track can go into existing bays when frame depth and beam spacing allow it. We verify your current profile first and convert only the bays that fit.

How many lanes should each SKU get?

Fast movers often earn two or more lanes so the face doesn't run dry between replenishments, while slow movers can share a level. We assign lanes from pick data, not by splitting the bay evenly.

Carton Flow Rack system inside a Illinois warehouse

Carol Stream, Illinois

Carton Flow Shelving Systems in Carol Stream, IL

Name: Chicago Pallet Racks - Carol Stream
Address: 36 N. Cass Ave., Westmont, IL, 60559, US
Telephone: (312) 815-2445
Price range: $$

If your Carol Stream operation is dealing with a printing or packaging plant on North Avenue where paper rolls, finished goods, and supplies all compete for the same floor, you are not alone. In Carol Stream, mid-size industrial and printing plants with good dock access but floor space shared between production and storage, and that usually shows up as case picks buried behind full pallets on static shelving.

Carton flow rack feeds cases down sloped wheel beds to a pick face, restocked from the back, so pickers stop waiting on replenishment and stop walking past empty slots. Before anything is ordered, your Carol Stream team gets a drawing, a position count, and a line-item price, so the decision is based on numbers. Call (312) 815-2445 to start a free layout.

(312) 815-2445

Why Carol Stream Warehouses Work With Us

We have worked Carol Stream buildings from the North Avenue (Route 64) corridor to the Carol Stream Business Park for years, and they are rarely alike. Around here, mid-size industrial and printing plants with good dock access but floor space shared between production and storage. A carton flow rack layout copied from another building almost always wastes pick faces.

As a division of Warehouse Equipment & Supplies Co., we have designed storage for printing & publishing and packaging operators across Chicagoland since 1997. For carton flow rack, the fit question is usually lane widths set from your case list, not a standard bay, and we answer it during a free warehouse consultation before you commit.

Steel moves from our Westmont warehouse to Carol Stream in about 20 minutes over North Avenue, I-355, and Route 59. Our own installation crews build the system, and the same person who drew your layout answers the phone when a beam gets hit two years later.

Free warehouse consultation

CAD layout with position counts

Installation by our own crews

Carton flow rack with gravity wheel beds and case lanes

Carton flow shelving in use on a warehouse pick line

Operations We Rack Around Here

Nearby areas we work in regularly include the North Avenue (Route 64) corridor, the Carol Stream Business Park, the Gary Avenue industrial area, the County Farm Road parks.

Printing & publishing

Packaging

Distribution

Light manufacturing

How Carton Flow Rack Works

Cases advance to the picker instead of the picker hunting for cases.

Inclined wheel beds

A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power.

Pick from a fixed position

The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case.

Restock from behind

Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically.

One lane per SKU

Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts.

What a Carton Flow Rack Project Includes

Before carton flow rack is priced for your Carol Stream building, we gather the constraints: usable height, column grid, aisle widths your lifts need, SKU count, and the load mix your printing & publishing volume actually moves. Most of that comes from one phone conversation.

Our design team then builds a CAD layout showing pick faces, level elevations, and aisle widths, with load ratings for each level noted on the drawing. The quote is itemized by component, so you see cost per position instead of a lump sum. Where it helps, we price a second option on the same floor plan, with restocking from the back aisle so the pick line keeps moving, so the tradeoff is a number instead of an opinion.

Standard components ship from stock, often inside 48 hours, and delivery is timed to your Carol Stream receiving hours. Our own crews anchor, plumb, and level every frame, tag capacities, and phase the work by zone so shipping keeps moving. Afterward you keep one local number for parts, added levels, reconfigurations, or a future relocation.

Case and each picking operations

Order fulfillment lines carrying many active SKUs

Grocery, beverage, and consumer goods distribution

Kitting and light assembly feed lines

Bays that need reserve pallets stacked above the pick face

Call (312) 815-2445

Recent Installations

Racking projects completed for warehouses across Chicago and the surrounding suburbs.

Carton flow rack installation in a warehouse

Drive-in pallet rack installation in a high-bay warehouse

Pallet rack installation reaching the ceiling of a distribution center

Selective pallet rack aisle with wire decking

Warehouse pallet racking aisles with a forklift

Rows of pallet racking in a distribution facility

Warehouse pallet rack system spanning a large storage area

Pallet racking rows under warehouse skylights

Cantilever rack arms mounted along a warehouse wall

Push back pallet rack carts on inclined rails

View More Projects

Get a Carton Flow Rack Quote for Your Carol Stream Warehouse

Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (312) 815-2445.

Chicago Pallet Racks

36 N. Cass Ave.

Unit #5170

Westmont, IL 60559

(312) 815-2445

Monday - Friday: 8:00 AM - 6:00 PM

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