How quickly can pallet flow rack be delivered and installed in Carol Stream?

Our Westmont warehouse is about 20 minutes from Carol Stream, so standard components often arrive within 48 hours of an approved order. Engineered pallet flow rack parts can take longer, and we put the real lead time in writing with your quote. Most Carol Stream installations run one to four weeks depending on size.

Does pallet flow rack work in Carol Stream buildings near North Avenue (Route 64) corridor?

Usually, yes. In Carol Stream, mid-size industrial and printing plants with good dock access but floor space shared between production and storage. We plan the pallet flow rack around your column grid, clear height, and dock layout so pallet positions land where the building allows, and we show you the position count before you order.

Which Carol Stream operations get the most out of pallet flow rack?

We see it pay off most for printing & publishing and packaging operations in Carol Stream, especially where pallets being hand-rotated to keep FIFO is the daily headache. During a free warehouse consultation we compare pallet flow rack with other options for your SKUs so you can see whether it is the right fit.

How deep should our flow lanes run?

Five to twenty pallets is typical. Depth should match how much of one SKU moves through in a cycle - a lane that never fills is wasting a pick face. We size depth from your actual movement data, not a rule of thumb.

Our pallet pool is rough. Will that jam the lanes?

Broken bottom boards and heavy overhang cause most hang-ups in flow lanes. If your pallets vary, full-width rollers are the safer specification, and we say so up front rather than after installation.

How is pallet flow laid out in a freezer building?

Cold changes the layout, not just the hardware. Freezer buildings here concentrate storage to shrink the refrigerated envelope, so lanes often run deeper than they would in ambient space. Components are specified for the temperature so bearings and brakes behave in the cold.

How much aisle space do our forklifts need at each end?

The load aisle and pick aisle each need enough room for the trucks using them, including the pallet's length and turning space. We check your forklift dimensions and loaded reach before fixing lane depth. In older Bedford Park buildings, a shallower lane may leave the working room your drivers need without sacrificing access to the pick face.

Pallet Flow Rack system inside a Illinois warehouse

Carol Stream, Illinois

Pallet Flow Rack for Carol Stream, Illinois Warehouses

Name: Chicago Pallet Racks - Carol Stream
Address: 36 N. Cass Ave., Westmont, IL, 60559, US
Telephone: (312) 815-2445
Price range: $$

If your Carol Stream operation is dealing with a printing or packaging plant on North Avenue where paper rolls, finished goods, and supplies all compete for the same floor, you are not alone. In Carol Stream, mid-size industrial and printing plants with good dock access but floor space shared between production and storage, and that usually shows up as pallets being hand-rotated to keep FIFO.

Pallet flow rack loads from one aisle and picks from another on gravity rollers, so the oldest pallet is always the next one out and nobody hand-rotates stock. We size the pallet flow rack to your loads, your forklifts, and the clear height you already lease, then send a CAD layout with pallet positions counted and an itemized quote. Call (312) 815-2445 and tell us what you store in Carol Stream.

(312) 815-2445

Why Carol Stream Warehouses Work With Us

Warehouses near the Carol Stream Business Park and the County Farm Road parks each come with their own limits: usable height, column spacing, dock count. In Carol Stream, mid-size industrial and printing plants with good dock access but floor space shared between production and storage, so we draw every pallet flow rack layout to the actual building.

As a division of Warehouse Equipment & Supplies Co., we have designed storage for printing & publishing and packaging operators across Chicagoland since 1997. For pallet flow rack, the fit question is usually five to twenty pallets deep behind a single pick face, and we answer it during a free warehouse consultation before you commit.

Our Westmont warehouse is about 20 minutes from Carol Stream by way of North Avenue, I-355, and Route 59, so deliveries are short, parts are close, and our own crews do the installation. One contact handles the layout, quote, schedule, and service afterward.

Free warehouse consultation

CAD layout with position counts

Installation by our own crews

Pallet flow rack lanes with gravity rollers installed

Flow racking system loaded with pallets at the pick face

Operations We Rack Around Here

Nearby areas we work in regularly include the North Avenue (Route 64) corridor, the Carol Stream Business Park, the Gary Avenue industrial area, the County Farm Road parks.

Printing & publishing

Packaging

Distribution

Light manufacturing

How Pallet Flow Rack Works

Load one side, pick the other, and let gravity enforce first in, first out.

Load end

Pallets enter at the high end of the lane. Each new pallet stages behind the one before it, so put-away is a single move made from the load-side aisle.

Gravity conveyor

Full-width rollers or skate-wheel tracks, set on a pitch calculated for the pallet weight, carry loads forward under control rather than free rolling.

Braking and separation

Brake rollers and pallet separators regulate travel and stop pallets from bunching, protecting both the product and the structure underneath it.

Pick end

Pickers work a face of first-in pallets. Pull one and the next indexes forward automatically, so the pick aisle stays organized without anyone re-facing stock.

What a Pallet Flow Rack Project Includes

Before pallet flow rack is priced for your Carol Stream building, we gather the constraints: usable height, column grid, aisle widths your lifts need, SKU count, and the load mix your printing & publishing volume actually moves. Most of that comes from one phone conversation.

The deliverable is a CAD layout and a priced bill of material: positions, elevations, aisle widths, and capacities. Since FIFO rotation your team can document, not just intend drives the design, we often model the same Carol Stream footprint two ways so you can weigh density against picking speed with real figures.

Standard components ship from stock, often inside 48 hours, and delivery is timed to your Carol Stream receiving hours. Our own crews anchor, plumb, and level every frame, tag capacities, and phase the work by zone so shipping keeps moving. Afterward you keep one local number for parts, added levels, reconfigurations, or a future relocation.

Date-coded food, beverage, and pharmaceutical inventory

High-volume SKUs with steady, predictable turns

Cold storage where every cubic foot carries a cost

Staging finished goods coming off a production line

Operations that need FIFO documented, not just assumed

Call (312) 815-2445

Recent Installations

Racking projects completed for warehouses across Chicago and the surrounding suburbs.

Carton flow rack installation in a warehouse

Drive-in pallet rack installation in a high-bay warehouse

Pallet rack installation reaching the ceiling of a distribution center

Selective pallet rack aisle with wire decking

Warehouse pallet racking aisles with a forklift

Rows of pallet racking in a distribution facility

Warehouse pallet rack system spanning a large storage area

Pallet racking rows under warehouse skylights

Cantilever rack arms mounted along a warehouse wall

Push back pallet rack carts on inclined rails

View More Projects

Get a Pallet Flow Rack Quote for Your Carol Stream Warehouse

Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (312) 815-2445.

Chicago Pallet Racks

36 N. Cass Ave.

Unit #5170

Westmont, IL 60559

(312) 815-2445

Monday - Friday: 8:00 AM - 6:00 PM

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