How quickly can pallet flow rack be delivered and installed in Waukegan?

Our Westmont warehouse is about an hour from Waukegan, so standard components often arrive within 48 hours of an approved order. Engineered pallet flow rack parts can take longer, and we put the real lead time in writing with your quote. Most Waukegan installations run one to four weeks depending on size.

Does pallet flow rack work in Waukegan buildings near Waukegan National Airport area?

Usually, yes. In Waukegan, a mix of older lakefront industrial buildings and newer distribution space along I-94 serving both Chicago and Milwaukee. We plan the pallet flow rack around your column grid, clear height, and dock layout so pallet positions land where the building allows, and we show you the position count before you order.

Which Waukegan operations get the most out of pallet flow rack?

We see it pay off most for pharmaceutical & medical and manufacturing operations in Waukegan, especially where high-turn SKUs that need a constant pick face is the daily headache. During a free warehouse consultation we compare pallet flow rack with other options for your SKUs so you can see whether it is the right fit.

How deep should our flow lanes run?

Five to twenty pallets is typical. Depth should match how much of one SKU moves through in a cycle - a lane that never fills is wasting a pick face. We size depth from your actual movement data, not a rule of thumb.

Our pallet pool is rough. Will that jam the lanes?

Broken bottom boards and heavy overhang cause most hang-ups in flow lanes. If your pallets vary, full-width rollers are the safer specification, and we say so up front rather than after installation.

How is pallet flow laid out in a freezer building?

Cold changes the layout, not just the hardware. Freezer buildings here concentrate storage to shrink the refrigerated envelope, so lanes often run deeper than they would in ambient space. Components are specified for the temperature so bearings and brakes behave in the cold.

How much aisle space do our forklifts need at each end?

The load aisle and pick aisle each need enough room for the trucks using them, including the pallet's length and turning space. We check your forklift dimensions and loaded reach before fixing lane depth. In older Bedford Park buildings, a shallower lane may leave the working room your drivers need without sacrificing access to the pick face.

Pallet Flow Rack system inside a Illinois warehouse

Waukegan, Illinois

Flow Through Racking in Waukegan, Illinois

Name: Chicago Pallet Racks - Waukegan
Address: 36 N. Cass Ave., Westmont, IL, 60559, US
Telephone: (312) 815-2445
Price range: $$

If your Waukegan operation is dealing with a building between Chicago and Milwaukee trying to serve both markets out of a floor that was sized for one, you are not alone. In Waukegan, a mix of older lakefront industrial buildings and newer distribution space along I-94 serving both Chicago and Milwaukee, and that usually shows up as high-turn SKUs that need a constant pick face.

Pallet flow rack loads from one aisle and picks from another on gravity rollers, so the oldest pallet is always the next one out and nobody hand-rotates stock. Before anything is ordered, your Waukegan team gets a drawing, a position count, and a line-item price, so the decision is based on numbers. Call (312) 815-2445 to start a free layout.

(312) 815-2445

Why Waukegan Warehouses Work With Us

Warehouses near the Grand Avenue industrial corridor and the lakefront harbor district each come with their own limits: usable height, column spacing, dock count. In Waukegan, a mix of older lakefront industrial buildings and newer distribution space along I-94 serving both Chicago and Milwaukee, so we draw every pallet flow rack layout to the actual building.

As a division of Warehouse Equipment & Supplies Co., we have designed storage for pharmaceutical & medical and manufacturing operators across Chicagoland since 1997. For pallet flow rack, the fit question is usually gravity lanes loaded on one side and picked on the other, and we answer it during a free warehouse consultation before you commit.

Steel moves from our Westmont warehouse to Waukegan in about an hour over I-94, Route 41, and Route 120. Our own installation crews build the system, and the same person who drew your layout answers the phone when a beam gets hit two years later.

Free warehouse consultation

CAD layout with position counts

Installation by our own crews

Pallet flow rack lanes with gravity rollers installed

Flow racking system loaded with pallets at the pick face

Operations We Rack Around Here

Nearby areas we work in regularly include the Waukegan National Airport area, the Grand Avenue industrial corridor, the Route 41 and I-94 corridor, the lakefront harbor district.

Pharmaceutical & medical

Manufacturing

Distribution

Food & beverage

How Pallet Flow Rack Works

Load one side, pick the other, and let gravity enforce first in, first out.

Load end

Pallets enter at the high end of the lane. Each new pallet stages behind the one before it, so put-away is a single move made from the load-side aisle.

Gravity conveyor

Full-width rollers or skate-wheel tracks, set on a pitch calculated for the pallet weight, carry loads forward under control rather than free rolling.

Braking and separation

Brake rollers and pallet separators regulate travel and stop pallets from bunching, protecting both the product and the structure underneath it.

Pick end

Pickers work a face of first-in pallets. Pull one and the next indexes forward automatically, so the pick aisle stays organized without anyone re-facing stock.

What a Pallet Flow Rack Project Includes

Every pallet flow rack project in Waukegan begins with the numbers: what you store, how heavy it is, what lifts it, and how tall the usable space is. We collect those during a free warehouse consultation by phone, along with a floor plan or a few photos if you have them.

The deliverable is a CAD layout and a priced bill of material: positions, elevations, aisle widths, and capacities. Since five to twenty pallets deep behind a single pick face drives the design, we often model the same Waukegan footprint two ways so you can weigh density against picking speed with real figures.

Standard components ship from stock, often inside 48 hours, and delivery is timed to your Waukegan receiving hours. Our own crews anchor, plumb, and level every frame, tag capacities, and phase the work by zone so shipping keeps moving. Afterward you keep one local number for parts, added levels, reconfigurations, or a future relocation.

Date-coded food, beverage, and pharmaceutical inventory

High-volume SKUs with steady, predictable turns

Cold storage where every cubic foot carries a cost

Staging finished goods coming off a production line

Operations that need FIFO documented, not just assumed

Call (312) 815-2445

Recent Installations

Racking projects completed for warehouses across Chicago and the surrounding suburbs.

Carton flow rack installation in a warehouse

Drive-in pallet rack installation in a high-bay warehouse

Pallet rack installation reaching the ceiling of a distribution center

Selective pallet rack aisle with wire decking

Warehouse pallet racking aisles with a forklift

Rows of pallet racking in a distribution facility

Warehouse pallet rack system spanning a large storage area

Pallet racking rows under warehouse skylights

Cantilever rack arms mounted along a warehouse wall

Push back pallet rack carts on inclined rails

View More Projects

Get a Pallet Flow Rack Quote for Your Waukegan Warehouse

Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (312) 815-2445.

Chicago Pallet Racks

36 N. Cass Ave.

Unit #5170

Westmont, IL 60559

(312) 815-2445

Monday - Friday: 8:00 AM - 6:00 PM

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