How quickly can pushback rack be delivered and installed in Carol Stream?

Our Westmont warehouse is about 20 minutes from Carol Stream, so standard components often arrive within 48 hours of an approved order. Engineered pushback rack parts can take longer, and we put the real lead time in writing with your quote. Most Carol Stream installations run one to four weeks depending on size.

Does pushback rack work in Carol Stream buildings near North Avenue (Route 64) corridor?

Usually, yes. In Carol Stream, mid-size industrial and printing plants with good dock access but floor space shared between production and storage. We plan the pushback rack around your column grid, clear height, and dock layout so pallet positions land where the building allows, and we show you the position count before you order.

Which Carol Stream operations get the most out of pushback rack?

We see it pay off most for printing & publishing and packaging operations in Carol Stream, especially where medium-turn pallets taking up premium pick positions is the daily headache. During a free warehouse consultation we compare pushback rack with other options for your SKUs so you can see whether it is the right fit.

How deep should our pushback lanes be?

Two to six pallets deep is the working range, and the right number comes from your inventory profile, not the rail's maximum. If you rarely hold more than three pallets of a SKU, a four-deep lane wastes pick faces. We size lane depth from your movement data.

Can pushback handle our pallet weights?

Cart and rail assemblies are commonly rated 2,500 to 4,000 lb per pallet, with heavier builds available. We spec to your heaviest load with margin and confirm the pallet footprint and overhang work with the cart nesting before quoting.

Does pushback work in a freezer or cooler?

Yes, and Chicagoland's large cold-storage market is one of the reasons we install so much of it. Density directly reduces the refrigerated volume you're paying to cool. Components are specified for the temperature range so carts roll freely in the cold.

How fast can material ship and crews install?

Standard pushback components move quickly through Chicago's freight network - this is the largest rail hub in North America, with most of the Midwest within a day's truck drive. Our own crews handle installation, and we schedule around your dock hours, including winter work in unheated buildings.

Pushback Rack system inside a Illinois warehouse

Carol Stream, Illinois

Pushback Rack for Carol Stream, Illinois Warehouses

Name: Chicago Pallet Racks - Carol Stream
Address: 36 N. Cass Ave., Westmont, IL, 60559, US
Telephone: (312) 815-2445
Price range: $$

A printing or packaging plant on North Avenue where paper rolls, finished goods, and supplies all compete for the same floor is one of the most common problems we see in Carol Stream right now. Look closer and the real issue tends to be medium-turn pallets taking up premium pick positions.

Pushback rack stores two to six pallets deep per lane on nested carts, so one aisle face holds several pallets of the same SKU and the aisles you no longer need go back to storage. We work out the storage math for your Carol Stream footprint first, then hand you a CAD layout and itemized quote before a single beam ships. Call (312) 815-2445 to get started.

(312) 815-2445

Why Carol Stream Warehouses Work With Us

We have worked Carol Stream buildings from the North Avenue (Route 64) corridor to the Carol Stream Business Park for years, and they are rarely alike. Around here, mid-size industrial and printing plants with good dock access but floor space shared between production and storage. A pushback rack layout copied from another building almost always wastes pallet positions.

As a division of Warehouse Equipment & Supplies Co., we have designed storage for printing & publishing and packaging operators across Chicagoland since 1997. For pushback rack, the fit question is usually fewer aisles maintained for the same forklift fleet, and we answer it during a free warehouse consultation before you commit.

Our Westmont warehouse is about 20 minutes from Carol Stream by way of North Avenue, I-355, and Route 59, so deliveries are short, parts are close, and our own crews do the installation. One contact handles the layout, quote, schedule, and service afterward.

Free warehouse consultation

CAD layout with position counts

Installation by our own crews

High-density pushback rack lanes loaded with pallets

Pushback pallet racking showing cart rails and load beams

Operations We Rack Around Here

Nearby areas we work in regularly include the North Avenue (Route 64) corridor, the Carol Stream Business Park, the Gary Avenue industrial area, the County Farm Road parks.

Printing & publishing

Packaging

Distribution

Light manufacturing

How Pushback Rack Works

Two to six pallets deep from one aisle, without giving up much reach.

Loading from the aisle

The driver sets the first pallet on the front cart. Each pallet added after that pushes the cart train deeper into the lane, so one aisle handles the whole depth.

Carts nested on rails

Steel carts with nylon or steel wheels ride inclined rails, each nesting under the one ahead of it - that nesting is what makes multi-deep storage possible from a single face.

Retrieval by gravity

Pull the front pallet and the next cart rolls forward on the incline to the pick face. No driving into the lane, no repositioning pallets by hand.

Last in, first out

Each lane runs LIFO. That suits fast-turning product and any operation managing rotation by lane rather than by individual pallet date.

What a Pushback Rack Project Includes

A Carol Stream pushback rack project starts with a phone call or a few photos, not a sales pitch. We go through load size and weight, forklift type and lift height, usable clear height in the storage area, column spacing, and how fast product turns. That free warehouse needs analysis usually takes about fifteen minutes.

Our design team then builds a CAD layout showing pallet positions, level elevations, and aisle widths, with load ratings for each level noted on the drawing. The quote is itemized by component, so you see cost per position instead of a lump sum. Where it helps, we price a second option on the same floor plan, with density added without pushing out a building wall, so the tradeoff is a number instead of an opinion.

Standard components ship from stock, often inside 48 hours, and delivery is timed to your Carol Stream receiving hours. Our own crews anchor, plumb, and level every frame, tag capacities, and phase the work by zone so shipping keeps moving. Afterward you keep one local number for parts, added levels, reconfigurations, or a future relocation.

Two to six pallets of the same SKU stacked in one lane

Cold storage or leased space where rent per square foot is steep

Operations trimming aisle count to add positions

Beverage, packaging, and consumer goods runs

Buildings with clear height to spare but limited floor

Call (312) 815-2445

Recent Installations

Racking projects completed for warehouses across Chicago and the surrounding suburbs.

Carton flow rack installation in a warehouse

Drive-in pallet rack installation in a high-bay warehouse

Pallet rack installation reaching the ceiling of a distribution center

Selective pallet rack aisle with wire decking

Warehouse pallet racking aisles with a forklift

Rows of pallet racking in a distribution facility

Warehouse pallet rack system spanning a large storage area

Pallet racking rows under warehouse skylights

Cantilever rack arms mounted along a warehouse wall

Push back pallet rack carts on inclined rails

View More Projects

Get a Pushback Rack Quote for Your Carol Stream Warehouse

Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (312) 815-2445.

Chicago Pallet Racks

36 N. Cass Ave.

Unit #5170

Westmont, IL 60559

(312) 815-2445

Monday - Friday: 8:00 AM - 6:00 PM

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