How quickly can carton flow rack be delivered and installed in Joliet?

Our Westmont warehouse is about 35 minutes from Joliet, so standard components often arrive within 48 hours of an approved order. Engineered carton flow rack parts can take longer, and we put the real lead time in writing with your quote. Most Joliet installations run one to four weeks depending on size.

Does carton flow rack work in Joliet buildings near CenterPoint Intermodal Center?

Usually, yes. In Joliet, big-box distribution centers near the intermodal yards run 36 to 40 feet clear and turn freight around the clock. We plan the carton flow rack around your column grid, clear height, and dock layout so pick faces land where the building allows, and we show you the position count before you order.

Which Joliet operations get the most out of carton flow rack?

We see it pay off most for third-party logistics and intermodal distribution operations in Joliet, especially where pickers walking more than they pick is the daily headache. During a free warehouse consultation we compare carton flow rack with other options for your SKUs so you can see whether it is the right fit.

What is carton flow rack actually used for?

Case and piece picking. Cartons ride gravity wheel beds so the next unit advances to the pick face automatically, cutting walking time and keeping the line organized as SKU counts climb.

Do soft or lightweight cartons flow well?

Full-width wheel beds handle mixed and flimsy cartons far better than spaced roller tracks. If your cases vary in stiffness, that's the specification we'll recommend, and we test travel with your actual cartons at installation.

Can carton flow drop into racking we already own?

Frequently. Wheel beds and track can go into existing bays when frame depth and beam spacing allow it. We verify your current profile first and convert only the bays that fit.

How many lanes should each SKU get?

Fast movers often earn two or more lanes so the face doesn't run dry between replenishments, while slow movers can share a level. We assign lanes from pick data, not by splitting the bay evenly.

Carton Flow Rack system inside a Illinois warehouse

Joliet, Illinois

Carton Flow Rack in Joliet, IL

Name: Chicago Pallet Racks - Joliet
Address: 36 N. Cass Ave., Westmont, IL, 60559, US
Telephone: (312) 815-2445
Price range: $$

A lot of the calls we get from Joliet start the same way: container loads arriving from the intermodal yards faster than a big-box building near I-80 can put them away. Underneath that is usually pickers walking more than they pick, and it gets worse every month the layout stays the same.

Carton flow rack feeds cases down sloped wheel beds to a pick face, restocked from the back, so pickers stop waiting on replenishment and stop walking past empty slots. We work out the storage math for your Joliet footprint first, then hand you a CAD layout and itemized quote before a single beam ships. Call (312) 815-2445 to get started.

(312) 815-2445

Why Joliet Warehouses Work With Us

Joliet is a market where big-box distribution centers near the intermodal yards run 36 to 40 feet clear and turn freight around the clock. Whether your building sits near the Laraway Road distribution parks or closer to the Rialto Square Theatre, the column grid and usable height decide the carton flow rack design, not a catalog drawing.

Since 1997 we have supplied third-party logistics, intermodal distribution, and 3PL operations in and around Joliet. That history means restocking from the back aisle so the pick line keeps moving rarely surprises us mid-project, and the first carton flow rack layout is usually close to the final one.

Being about 35 minutes away in Westmont, with I-80, I-55, and Route 53 between us, keeps delivery windows tight and replacement parts on hand. Installation is done by our own crews, and your Joliet layout stays on file for the next expansion.

Free warehouse consultation

CAD layout with position counts

Installation by our own crews

Carton flow rack with gravity wheel beds and case lanes

Carton flow shelving in use on a warehouse pick line

Operations We Rack Around Here

Nearby areas we work in regularly include the CenterPoint Intermodal Center, the I-80 and I-55 interchange, the Laraway Road distribution parks, the Route 53 industrial strip.

Third-party logistics

Intermodal distribution

Retail distribution

Food & beverage

How Carton Flow Rack Works

Cases advance to the picker instead of the picker hunting for cases.

Inclined wheel beds

A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power.

Pick from a fixed position

The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case.

Restock from behind

Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically.

One lane per SKU

Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts.

What a Carton Flow Rack Project Includes

A Joliet carton flow rack project starts with a phone call or a few photos, not a sales pitch. We go through load size and weight, forklift type and lift height, usable clear height in the storage area, column spacing, and how fast product turns. That free warehouse needs analysis usually takes about fifteen minutes.

You get a carton flow rack drawing for your building with every position counted, every level rated, and an itemized price by frame, beam, and accessory. Because this system turns on gravity wheel beds feeding cases to a fixed pick face, we usually include an alternative layout on the same plan so you can compare storage against access.

Once you approve the layout, steel is scheduled and delivered in drops that fit your dock. Our installation crews build the carton flow rack exactly as drawn, confirm it performs loaded, and tag every bay. The job is phased so your Joliet operation keeps running, and later additions go through the same team.

Case and each picking operations

Order fulfillment lines carrying many active SKUs

Grocery, beverage, and consumer goods distribution

Kitting and light assembly feed lines

Bays that need reserve pallets stacked above the pick face

Call (312) 815-2445

Recent Installations

Racking projects completed for warehouses across Chicago and the surrounding suburbs.

Carton flow rack installation in a warehouse

Drive-in pallet rack installation in a high-bay warehouse

Pallet rack installation reaching the ceiling of a distribution center

Selective pallet rack aisle with wire decking

Warehouse pallet racking aisles with a forklift

Rows of pallet racking in a distribution facility

Warehouse pallet rack system spanning a large storage area

Pallet racking rows under warehouse skylights

Cantilever rack arms mounted along a warehouse wall

Push back pallet rack carts on inclined rails

View More Projects

Get a Carton Flow Rack Quote for Your Joliet Warehouse

Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (312) 815-2445.

Chicago Pallet Racks

36 N. Cass Ave.

Unit #5170

Westmont, IL 60559

(312) 815-2445

Monday - Friday: 8:00 AM - 6:00 PM

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