How quickly can carton flow rack be delivered and installed in Naperville?

Our Westmont warehouse is about 20 minutes from Naperville, so standard components often arrive within 48 hours of an approved order. Engineered carton flow rack parts can take longer, and we put the real lead time in writing with your quote. Most Naperville installations run one to four weeks depending on size.

Does carton flow rack work in Naperville buildings near Diehl Road corridor?

Usually, yes. In Naperville, most storage space is flex or light-industrial with lower clear heights and office build-outs that eat into the warehouse side. We plan the carton flow rack around your column grid, clear height, and dock layout so pick faces land where the building allows, and we show you the position count before you order.

Which Naperville operations get the most out of carton flow rack?

We see it pay off most for technology & electronics and medical supply distribution operations in Naperville, especially where pickers walking more than they pick is the daily headache. During a free warehouse consultation we compare carton flow rack with other options for your SKUs so you can see whether it is the right fit.

What is carton flow rack actually used for?

Case and piece picking. Cartons ride gravity wheel beds so the next unit advances to the pick face automatically, cutting walking time and keeping the line organized as SKU counts climb.

Do soft or lightweight cartons flow well?

Full-width wheel beds handle mixed and flimsy cartons far better than spaced roller tracks. If your cases vary in stiffness, that's the specification we'll recommend, and we test travel with your actual cartons at installation.

Can carton flow drop into racking we already own?

Frequently. Wheel beds and track can go into existing bays when frame depth and beam spacing allow it. We verify your current profile first and convert only the bays that fit.

How many lanes should each SKU get?

Fast movers often earn two or more lanes so the face doesn't run dry between replenishments, while slow movers can share a level. We assign lanes from pick data, not by splitting the bay evenly.

Carton Flow Rack system inside a Illinois warehouse

Naperville, Illinois

Carton Flow Shelving Systems in Naperville, IL

Name: Chicago Pallet Racks - Naperville
Address: 36 N. Cass Ave., Westmont, IL, 60559, US
Telephone: (312) 815-2445
Price range: $$

If your Naperville operation is dealing with a flex building off Diehl Road where the warehouse side is maxed out and expansion means paying for office space you do not need, you are not alone. In Naperville, most storage space is flex or light-industrial with lower clear heights and office build-outs that eat into the warehouse side, and that usually shows up as pickers walking more than they pick.

Carton flow rack feeds cases down sloped wheel beds to a pick face, restocked from the back, so pickers stop waiting on replenishment and stop walking past empty slots. We size the carton flow rack to your loads, your forklifts, and the clear height you already lease, then send a CAD layout with pick faces counted and an itemized quote. Call (312) 815-2445 and tell us what you store in Naperville.

(312) 815-2445

Why Naperville Warehouses Work With Us

We have worked Naperville buildings from the Diehl Road corridor to the I-88 office and flex parks for years, and they are rarely alike. Around here, most storage space is flex or light-industrial with lower clear heights and office build-outs that eat into the warehouse side. A carton flow rack layout copied from another building almost always wastes pick faces.

As a division of Warehouse Equipment & Supplies Co., we have designed storage for technology & electronics and medical supply distribution operators across Chicagoland since 1997. For carton flow rack, the fit question is usually lane widths set from your case list, not a standard bay, and we answer it during a free warehouse consultation before you commit.

Being about 20 minutes away in Westmont, with I-88, Route 59, and I-355 between us, keeps delivery windows tight and replacement parts on hand. Installation is done by our own crews, and your Naperville layout stays on file for the next expansion.

Free warehouse consultation

CAD layout with position counts

Installation by our own crews

Carton flow rack with gravity wheel beds and case lanes

Carton flow shelving in use on a warehouse pick line

Operations We Rack Around Here

Nearby areas we work in regularly include the Diehl Road corridor, the I-88 office and flex parks, the Route 59 commercial strip, the Ogden Avenue industrial pockets.

Technology & electronics

Medical supply distribution

E-commerce fulfillment

Light manufacturing

How Carton Flow Rack Works

Cases advance to the picker instead of the picker hunting for cases.

Inclined wheel beds

A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power.

Pick from a fixed position

The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case.

Restock from behind

Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically.

One lane per SKU

Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts.

What a Carton Flow Rack Project Includes

Every carton flow rack project in Naperville begins with the numbers: what you store, how heavy it is, what lifts it, and how tall the usable space is. We collect those during a free warehouse consultation by phone, along with a floor plan or a few photos if you have them.

You get a carton flow rack drawing for your building with every position counted, every level rated, and an itemized price by frame, beam, and accessory. Because this system turns on restocking from the back aisle so the pick line keeps moving, we usually include an alternative layout on the same plan so you can compare storage against access.

Standard components ship from stock, often inside 48 hours, and delivery is timed to your Naperville receiving hours. Our own crews anchor, plumb, and level every frame, tag capacities, and phase the work by zone so shipping keeps moving. Afterward you keep one local number for parts, added levels, reconfigurations, or a future relocation.

Case and each picking operations

Order fulfillment lines carrying many active SKUs

Grocery, beverage, and consumer goods distribution

Kitting and light assembly feed lines

Bays that need reserve pallets stacked above the pick face

Call (312) 815-2445

Recent Installations

Racking projects completed for warehouses across Chicago and the surrounding suburbs.

Carton flow rack installation in a warehouse

Drive-in pallet rack installation in a high-bay warehouse

Pallet rack installation reaching the ceiling of a distribution center

Selective pallet rack aisle with wire decking

Warehouse pallet racking aisles with a forklift

Rows of pallet racking in a distribution facility

Warehouse pallet rack system spanning a large storage area

Pallet racking rows under warehouse skylights

Cantilever rack arms mounted along a warehouse wall

Push back pallet rack carts on inclined rails

View More Projects

Get a Carton Flow Rack Quote for Your Naperville Warehouse

Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (312) 815-2445.

Chicago Pallet Racks

36 N. Cass Ave.

Unit #5170

Westmont, IL 60559

(312) 815-2445

Monday - Friday: 8:00 AM - 6:00 PM

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