How quickly can carton flow rack be delivered and installed in Romeoville?

Our Westmont warehouse is about 25 minutes from Romeoville, so standard components often arrive within 48 hours of an approved order. Engineered carton flow rack parts can take longer, and we put the real lead time in writing with your quote. Most Romeoville installations run one to four weeks depending on size.

Does carton flow rack work in Romeoville buildings near I-55 Weber Road interchange?

Usually, yes. In Romeoville, newer big-box distribution centers with tall clear heights next to older Joliet Road industrial buildings. We plan the carton flow rack around your column grid, clear height, and dock layout so pick faces land where the building allows, and we show you the position count before you order.

Which Romeoville operations get the most out of carton flow rack?

We see it pay off most for retail distribution and third-party logistics operations in Romeoville, especially where restockers and pickers sharing the same aisle is the daily headache. During a free warehouse consultation we compare carton flow rack with other options for your SKUs so you can see whether it is the right fit.

What is carton flow rack actually used for?

Case and piece picking. Cartons ride gravity wheel beds so the next unit advances to the pick face automatically, cutting walking time and keeping the line organized as SKU counts climb.

Do soft or lightweight cartons flow well?

Full-width wheel beds handle mixed and flimsy cartons far better than spaced roller tracks. If your cases vary in stiffness, that's the specification we'll recommend, and we test travel with your actual cartons at installation.

Can carton flow drop into racking we already own?

Frequently. Wheel beds and track can go into existing bays when frame depth and beam spacing allow it. We verify your current profile first and convert only the bays that fit.

How many lanes should each SKU get?

Fast movers often earn two or more lanes so the face doesn't run dry between replenishments, while slow movers can share a level. We assign lanes from pick data, not by splitting the bay evenly.

Carton Flow Rack system inside a Illinois warehouse

Romeoville, Illinois

Carton Flow Shelving Systems in Romeoville, IL

Name: Chicago Pallet Racks - Romeoville
Address: 36 N. Cass Ave., Westmont, IL, 60559, US
Telephone: (312) 815-2445
Price range: $$

A newer big-box building off Weber Road with plenty of height but rack that only uses half of it is one of the most common problems we see in Romeoville right now. Look closer and the real issue tends to be restockers and pickers sharing the same aisle.

Carton flow rack feeds cases down sloped wheel beds to a pick face, restocked from the back, so pickers stop waiting on replenishment and stop walking past empty slots. Before anything is ordered, your Romeoville team gets a drawing, a position count, and a line-item price, so the decision is based on numbers. Call (312) 815-2445 to start a free layout.

(312) 815-2445

Why Romeoville Warehouses Work With Us

Romeoville is a market where newer big-box distribution centers with tall clear heights next to older Joliet Road industrial buildings. Whether your building sits near the Joliet Road industrial parks or closer to Lewis University Airport, the column grid and usable height decide the carton flow rack design, not a catalog drawing.

Since 1997 we have supplied retail distribution, third-party logistics, and 3PL operations in and around Romeoville. That history means lane widths set from your case list, not a standard bay rarely surprises us mid-project, and the first carton flow rack layout is usually close to the final one.

Steel moves from our Westmont warehouse to Romeoville in about 25 minutes over I-55, Weber Road, and Route 53. Our own installation crews build the system, and the same person who drew your layout answers the phone when a beam gets hit two years later.

Free warehouse consultation

CAD layout with position counts

Installation by our own crews

Carton flow rack with gravity wheel beds and case lanes

Carton flow shelving in use on a warehouse pick line

Operations We Rack Around Here

Nearby areas we work in regularly include the I-55 Weber Road interchange, the Lewis University Airport area, the Joliet Road industrial parks, the Airport Road distribution parks.

Retail distribution

Third-party logistics

Food & beverage

Consumer goods

How Carton Flow Rack Works

Cases advance to the picker instead of the picker hunting for cases.

Inclined wheel beds

A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power.

Pick from a fixed position

The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case.

Restock from behind

Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically.

One lane per SKU

Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts.

What a Carton Flow Rack Project Includes

Before carton flow rack is priced for your Romeoville building, we gather the constraints: usable height, column grid, aisle widths your lifts need, SKU count, and the load mix your retail distribution volume actually moves. Most of that comes from one phone conversation.

The deliverable is a CAD layout and a priced bill of material: positions, elevations, aisle widths, and capacities. Since restocking from the back aisle so the pick line keeps moving drives the design, we often model the same Romeoville footprint two ways so you can weigh density against picking speed with real figures.

Common carton flow rack parts move from our Westmont stock within days. Our crews install to the approved drawing, anchor every frame, and work around your shifts so third-party logistics production does not stop. Your layout stays on file, so adding a bay next year or replacing a damaged upright starts from where the system already is.

Case and each picking operations

Order fulfillment lines carrying many active SKUs

Grocery, beverage, and consumer goods distribution

Kitting and light assembly feed lines

Bays that need reserve pallets stacked above the pick face

Call (312) 815-2445

Recent Installations

Racking projects completed for warehouses across Chicago and the surrounding suburbs.

Carton flow rack installation in a warehouse

Drive-in pallet rack installation in a high-bay warehouse

Pallet rack installation reaching the ceiling of a distribution center

Selective pallet rack aisle with wire decking

Warehouse pallet racking aisles with a forklift

Rows of pallet racking in a distribution facility

Warehouse pallet rack system spanning a large storage area

Pallet racking rows under warehouse skylights

Cantilever rack arms mounted along a warehouse wall

Push back pallet rack carts on inclined rails

View More Projects

Get a Carton Flow Rack Quote for Your Romeoville Warehouse

Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (312) 815-2445.

Chicago Pallet Racks

36 N. Cass Ave.

Unit #5170

Westmont, IL 60559

(312) 815-2445

Monday - Friday: 8:00 AM - 6:00 PM

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