How quickly can carton flow rack be delivered and installed in Addison?

Our Westmont warehouse is about 15 minutes from Addison, so standard components often arrive within 48 hours of an approved order. Engineered carton flow rack parts can take longer, and we put the real lead time in writing with your quote. Most Addison installations run one to four weeks depending on size.

Does carton flow rack work in Addison buildings near Lake Street (Route 20) corridor?

Usually, yes. In Addison, hundreds of small and mid-size manufacturers in buildings that were often expanded in sections, so column lines and heights shift across one floor. We plan the carton flow rack around your column grid, clear height, and dock layout so pick faces land where the building allows, and we show you the position count before you order.

Which Addison operations get the most out of carton flow rack?

We see it pay off most for precision manufacturing and tool & die operations in Addison, especially where restockers and pickers sharing the same aisle is the daily headache. During a free warehouse consultation we compare carton flow rack with other options for your SKUs so you can see whether it is the right fit.

What is carton flow rack actually used for?

Case and piece picking. Cartons ride gravity wheel beds so the next unit advances to the pick face automatically, cutting walking time and keeping the line organized as SKU counts climb.

Do soft or lightweight cartons flow well?

Full-width wheel beds handle mixed and flimsy cartons far better than spaced roller tracks. If your cases vary in stiffness, that's the specification we'll recommend, and we test travel with your actual cartons at installation.

Can carton flow drop into racking we already own?

Frequently. Wheel beds and track can go into existing bays when frame depth and beam spacing allow it. We verify your current profile first and convert only the bays that fit.

How many lanes should each SKU get?

Fast movers often earn two or more lanes so the face doesn't run dry between replenishments, while slow movers can share a level. We assign lanes from pick data, not by splitting the bay evenly.

Carton Flow Rack system inside a Illinois warehouse

Addison, Illinois

Carton Flow Systems in Addison, Illinois

Name: Chicago Pallet Racks - Addison
Address: 36 N. Cass Ave., Westmont, IL, 60559, US
Telephone: (312) 815-2445
Price range: $$

A small manufacturer off Lake Street whose building was added onto twice, so column lines and heights change across one floor is one of the most common problems we see in Addison right now. Look closer and the real issue tends to be restockers and pickers sharing the same aisle.

Carton flow rack feeds cases down sloped wheel beds to a pick face, restocked from the back, so pickers stop waiting on replenishment and stop walking past empty slots. Before anything is ordered, your Addison team gets a drawing, a position count, and a line-item price, so the decision is based on numbers. Call (312) 815-2445 to start a free layout.

(312) 815-2445

Why Addison Warehouses Work With Us

Addison is a market where hundreds of small and mid-size manufacturers in buildings that were often expanded in sections, so column lines and heights shift across one floor. Whether your building sits near the Army Trail Road parks or closer to Salt Creek, the column grid and usable height decide the carton flow rack design, not a catalog drawing.

Our team has quoted and installed racking for precision manufacturing and tool & die work in Addison for decades. With carton flow rack, the deciding factor is normally gravity wheel beds feeding cases to a fixed pick face, and we put the numbers for that in front of you up front.

Steel moves from our Westmont warehouse to Addison in about 15 minutes over I-355, I-290, and Lake Street. Our own installation crews build the system, and the same person who drew your layout answers the phone when a beam gets hit two years later.

Free warehouse consultation

CAD layout with position counts

Installation by our own crews

Carton flow rack with gravity wheel beds and case lanes

Carton flow shelving in use on a warehouse pick line

Operations We Rack Around Here

Nearby areas we work in regularly include the Lake Street (Route 20) corridor, the Fullerton Avenue industrial area, the Army Trail Road parks, the Route 53 and I-355 area.

Precision manufacturing

Tool & die

Plastics

Wholesale distribution

How Carton Flow Rack Works

Cases advance to the picker instead of the picker hunting for cases.

Inclined wheel beds

A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power.

Pick from a fixed position

The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case.

Restock from behind

Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically.

One lane per SKU

Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts.

What a Carton Flow Rack Project Includes

Every carton flow rack project in Addison begins with the numbers: what you store, how heavy it is, what lifts it, and how tall the usable space is. We collect those during a free warehouse consultation by phone, along with a floor plan or a few photos if you have them.

The deliverable is a CAD layout and a priced bill of material: positions, elevations, aisle widths, and capacities. Since fastest-moving SKUs placed at the golden pick zone drives the design, we often model the same Addison footprint two ways so you can weigh density against picking speed with real figures.

Standard components ship from stock, often inside 48 hours, and delivery is timed to your Addison receiving hours. Our own crews anchor, plumb, and level every frame, tag capacities, and phase the work by zone so shipping keeps moving. Afterward you keep one local number for parts, added levels, reconfigurations, or a future relocation.

Case and each picking operations

Order fulfillment lines carrying many active SKUs

Grocery, beverage, and consumer goods distribution

Kitting and light assembly feed lines

Bays that need reserve pallets stacked above the pick face

Call (312) 815-2445

Recent Installations

Racking projects completed for warehouses across Chicago and the surrounding suburbs.

Carton flow rack installation in a warehouse

Drive-in pallet rack installation in a high-bay warehouse

Pallet rack installation reaching the ceiling of a distribution center

Selective pallet rack aisle with wire decking

Warehouse pallet racking aisles with a forklift

Rows of pallet racking in a distribution facility

Warehouse pallet rack system spanning a large storage area

Pallet racking rows under warehouse skylights

Cantilever rack arms mounted along a warehouse wall

Push back pallet rack carts on inclined rails

View More Projects

Get a Carton Flow Rack Quote for Your Addison Warehouse

Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (312) 815-2445.

Chicago Pallet Racks

36 N. Cass Ave.

Unit #5170

Westmont, IL 60559

(312) 815-2445

Monday - Friday: 8:00 AM - 6:00 PM

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