--- title: "Cantilever Pallet Rack in Waukegan, IL | Layout & Install" url: https://chicagopalletracks.com/service-area/waukegan/cantilever-rack description: "Need cantilever warehouse racking in Waukegan? Get a free layout with a real position count before anything ships. Call (312) 815-2445." lang: en --- Image: Cantilever Rack system inside a Illinois warehouse (https://chicagopalletracks.com/assets/cantilever-hero-3ef0AkpP.jpg) Waukegan, Illinois # Cantilever Pallet Rack Systems in Waukegan, IL If your Waukegan operation is dealing with a building between Chicago and Milwaukee trying to serve both markets out of a floor that was sized for one, you are not alone. In Waukegan, a mix of older lakefront industrial buildings and newer distribution space along I-94 serving both Chicago and Milwaukee, and that usually shows up as lumber or pipe stacked on the floor and blocking work areas. Cantilever rack holds lumber, pipe, tubing, and sheet goods on arms with no front column in the way, so long loads come off the floor and onto rated levels. Before anything is ordered, your Waukegan team gets a drawing, a position count, and a line-item price, so the decision is based on numbers. Call (312) 815-2445 to start a free layout. (312) 815-2445 ## Why Waukegan Warehouses Work With Us Warehouses near the Grand Avenue industrial corridor and the lakefront harbor district each come with their own limits: usable height, column spacing, dock count. In Waukegan, a mix of older lakefront industrial buildings and newer distribution space along I-94 serving both Chicago and Milwaukee, so we draw every cantilever rack layout to the actual building. As a division of Warehouse Equipment & Supplies Co., we have designed storage for pharmaceutical & medical and manufacturing operators across Chicagoland since 1997. For cantilever rack, the fit question is usually long material off the floor and back into usable positions, and we answer it during a free warehouse consultation before you commit. Steel moves from our Westmont warehouse to Waukegan in about an hour over I-94, Route 41, and Route 120. Our own installation crews build the system, and the same person who drew your layout answers the phone when a beam gets hit two years later. Free warehouse consultation CAD layout with position counts Installation by our own crews Image: Cantilever warehouse racking holding steel tubing (https://chicagopalletracks.com/assets/cantilever-2b-G7pQApUm.jpg) Image: Cantilever rack storing lumber and wood products (https://chicagopalletracks.com/assets/cantilever-3b-HMeRbmPP.jpg) ### Operations We Rack Around Here Nearby areas we work in regularly include the Waukegan National Airport area, the Grand Avenue industrial corridor, the Route 41 and I-94 corridor, the lakefront harbor district. Pharmaceutical & medical Manufacturing Distribution Food & beverage ## How Cantilever Rack Works Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. 1 ### Columns and anchored bases Upright columns sit on anchored bases. Base depth is set by load and arm length so the run stays stable even under an off-center pick. 2 ### Arms at adjustable heights Arms bolt or pin into the column at set increments and move as your product mix changes. Straight arms suit boxed goods; inclined arms with a lip hold round or loose stock in place. 3 ### Column spacing against sag Spacing between columns is set so bundles don't sag between arms. A common starting rule places arms about half the load length apart, with the ends overhanging evenly. 4 ### Single-sided or double-sided Single-sided runs go against a wall. Double-sided runs stand in open floor and load from both faces, doubling capacity per base without doubling the footprint. ## What a Cantilever Rack Project Includes Every cantilever rack project in Waukegan begins with the numbers: what you store, how heavy it is, what lifts it, and how tall the usable space is. We collect those during a free warehouse consultation by phone, along with a floor plan or a few photos if you have them. The deliverable is a CAD layout and a priced bill of material: positions, elevations, aisle widths, and capacities. Since single-sided runs along the wall, double-sided in open floor drives the design, we often model the same Waukegan footprint two ways so you can weigh density against picking speed with real figures. Once you approve the layout, steel is scheduled and delivered in drops that fit your dock. Our installation crews build the cantilever rack exactly as drawn, confirm it performs loaded, and tag every bay. The job is phased so your Waukegan operation keeps running, and later additions go through the same team. Lumber, plywood, and sheet goods Pipe, tube, conduit, and bar stock Steel service center inventory Furniture, doors, and windows Long or awkward loads currently sitting on the floor Call (312) 815-2445: (312) 815-2445 ## Recent Installations Racking projects completed for warehouses across Chicago and the surrounding suburbs. Image: Carton flow rack installation in a warehouse (https://chicagopalletracks.com/assets/carton-flow-racking-CbC_ZAQs.jpg) Image: Drive-in pallet rack installation in a high-bay warehouse (https://chicagopalletracks.com/assets/drive-in-CzCRNL_F.jpg) Image: Pallet rack installation reaching the ceiling of a distribution center (https://chicagopalletracks.com/assets/igt-6-DlAaWmSY.jpg) Image: Selective pallet rack aisle with wire decking (https://chicagopalletracks.com/assets/img-1220-DJL8pNok.jpg) Image: Warehouse pallet racking aisles with a forklift (https://chicagopalletracks.com/assets/img-5455-DxNygyEY.jpg) Image: Rows of pallet racking in a distribution facility (https://chicagopalletracks.com/assets/medco-cleveland-5-Bg7bEehR.jpg) Image: Warehouse pallet rack system spanning a large storage area (https://chicagopalletracks.com/assets/photo-aug-03-6-17-41-pm-Cpzt32J0.jpg) Image: Pallet racking rows under warehouse skylights (https://chicagopalletracks.com/assets/photo-jul-22-6-45-56-pm-CIVCQxM9.jpg) Image: Cantilever rack arms mounted along a warehouse wall (https://chicagopalletracks.com/assets/photo-may-15-2026-7-28-50-pm-1-zev4C15x.jpg) Image: Push back pallet rack carts on inclined rails (https://chicagopalletracks.com/assets/udf-pushback-rack-BgIv7FXJ.jpg) View More Projects: https://chicagopalletracks.com/projects ## Get a Cantilever Rack Quote for Your Waukegan Warehouse Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (312) 815-2445. ### Chicago Pallet Racks 36 N. Cass Ave. Unit #5170 Westmont, IL 60559 (312) 815-2445 Monday - Friday: 8:00 AM - 6:00 PM ## Cantilever Rack Questions We Hear Most ### How quickly can cantilever rack be delivered and installed in Waukegan? ### Does cantilever rack work in Waukegan buildings near Waukegan National Airport area? ### Which Waukegan operations get the most out of cantilever rack? ### How much weight can each arm carry? ### How far apart should the columns be? ### Will our forklift or side loader work with a cantilever layout? ### Can arms or levels be added later? ## Other Rack Types & Services in Waukegan ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://chicagopalletracks.com/service-area/waukegan ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. View details https://chicagopalletracks.com/service-area/waukegan/pushback-rack ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. View details https://chicagopalletracks.com/service-area/waukegan/pallet-flow-rack ### Drive-In Rack No aisles. The forklift enters the structure, and the floor holds more pallets per square foot than any other system. View details https://chicagopalletracks.com/service-area/waukegan/drive-in-rack ### Carton Flow Rack Cases advance to the picker instead of the picker hunting for cases. View details https://chicagopalletracks.com/service-area/waukegan/carton-flow-rack ### Warehouse Relocation We tear down, move, and reinstall your pallet rack so the new building is ready to receive on day one. View details https://chicagopalletracks.com/service-area/waukegan/warehouse-relocation ## Nearby Areas We Also Serve Our delivery and installation territory covers Chicago and the surrounding suburbs, so one team can handle multiple buildings for the same company. Cantilever Rack in Chicago: https://chicagopalletracks.com/service-area/chicago/cantilever-rack Cantilever Rack in Aurora: https://chicagopalletracks.com/service-area/aurora/cantilever-rack Cantilever Rack in Naperville: https://chicagopalletracks.com/service-area/naperville/cantilever-rack Cantilever Rack in Joliet: https://chicagopalletracks.com/service-area/joliet/cantilever-rack Cantilever Rack in Elgin: https://chicagopalletracks.com/service-area/elgin/cantilever-rack Cantilever Rack in Cicero: https://chicagopalletracks.com/service-area/cicero/cantilever-rack View All Service Areas: https://chicagopalletracks.com/service-area ## Where We Work Located in Chicago, we serve the entire Chicagoland area with industrial pallet racks and warehouse storage solutions. ### Chicago Pallet Racks #### Address 36 N. Cass Ave. Unit #5170 Westmont, IL 60559 #### Phone (312) 815-2445 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Cantilever Rack in Waukegan? Call (312) 815-2445 or request a quote and we will get a layout started. 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In Waukegan, a mix of older lakefront industrial buildings and newer distribution space along I-94 serving both Chicago and Milwaukee. We plan the cantilever rack around your column grid, clear height, and dock layout so load positions land where the building allows, and we show you the position count before you order." } }, { "@type": "Question", "name": "Which Waukegan operations get the most out of cantilever rack?", "acceptedAnswer": { "@type": "Answer", "text": "We see it pay off most for pharmaceutical & medical and manufacturing operations in Waukegan, especially where lumber or pipe stacked on the floor and blocking work areas is the daily headache. During a free warehouse consultation we compare cantilever rack with other options for your SKUs so you can see whether it is the right fit." } }, { "@type": "Question", "name": "How much weight can each arm carry?", "acceptedAnswer": { "@type": "Answer", "text": "Arm capacity is specified per arm and per column, based on your heaviest bundle and how far the load projects. Give us bundle dimensions and weights and we size arms, columns, and bracing to that with margin - then hand over the ratings for the finished run." } }, { "@type": "Question", "name": "How far apart should the columns be?", "acceptedAnswer": { "@type": "Answer", "text": "Close enough that the load doesn't sag between arms. A common starting point puts arm spacing at roughly half the load length, with the remainder overhanging each end evenly. We check that math against your heaviest bundle before finalizing spacing." } }, { "@type": "Question", "name": "Will our forklift or side loader work with a cantilever layout?", "acceptedAnswer": { "@type": "Answer", "text": "Aisle width and arm clearance are matched to whatever is moving material - standard forks, a side loader, or an overhead crane. Tell us the equipment and its turning or reach dimensions and the layout gets built around it." } }, { "@type": "Question", "name": "Can arms or levels be added later?", "acceptedAnswer": { "@type": "Answer", "text": "Yes. Arms mount at set increments up the column, so levels can be added or repositioned as your product mix shifts, as long as total load stays within the rated capacity of the column and base." } } ] } ] ```