--- title: "Carton Flow Racking in Bedford Park, IL | Free Layout" url: https://chicagopalletracks.com/service-area/bedford-park/carton-flow-rack description: "Carton Flow Racking for Bedford Park warehouses near Clearing Yard rail district. Free layout, local install crews. Call (312) 815-2445." lang: en --- Image: Carton Flow Rack system inside a Illinois warehouse (https://chicagopalletracks.com/assets/carton-flow-hero-y0vnsglk.jpg) Bedford Park, Illinois # Carton Flow Rack for Bedford Park, Illinois Warehouses A lot of the calls we get from Bedford Park start the same way: a rail-served building near the Clearing Yard taking heavy loads off railcars faster than the rack layout can store them. Underneath that is usually pickers walking more than they pick, and it gets worse every month the layout stays the same. Carton flow rack feeds cases down sloped wheel beds to a pick face, restocked from the back, so pickers stop waiting on replenishment and stop walking past empty slots. Before anything is ordered, your Bedford Park team gets a drawing, a position count, and a line-item price, so the decision is based on numbers. Call (312) 815-2445 to start a free layout. (312) 815-2445 ## Why Bedford Park Warehouses Work With Us Bedford Park is a market where rail-served industrial buildings built for heavy loads, often with rail docks, and long narrow floor plates. Whether your building sits near the Archer Avenue strip or closer to Midway Airport, the column grid and usable height decide the carton flow rack design, not a catalog drawing. Since 1997 we have supplied rail-served distribution, food ingredients, and 3PL operations in and around Bedford Park. That history means fastest-moving SKUs placed at the golden pick zone rarely surprises us mid-project, and the first carton flow rack layout is usually close to the final one. Steel moves from our Westmont warehouse to Bedford Park in about 20 minutes over I-55, I-294, and Harlem Avenue. Our own installation crews build the system, and the same person who drew your layout answers the phone when a beam gets hit two years later. Free warehouse consultation CAD layout with position counts Installation by our own crews Image: Carton flow rack with gravity wheel beds and case lanes (https://chicagopalletracks.com/assets/carton-flow-rack-DfuFYV4P.jpg) Image: Carton flow shelving in use on a warehouse pick line (https://chicagopalletracks.com/assets/carton-flow-hero-y0vnsglk.jpg) ### Operations We Rack Around Here Nearby areas we work in regularly include the Clearing Yard rail district, the 65th Street industrial corridor, the Archer Avenue strip, the Midway Airport area. Rail-served distribution Food ingredients Chemical & industrial supply Manufacturing ## How Carton Flow Rack Works Cases advance to the picker instead of the picker hunting for cases. 1 ### Inclined wheel beds A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power. 2 ### Pick from a fixed position The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case. 3 ### Restock from behind Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically. 4 ### One lane per SKU Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts. ## What a Carton Flow Rack Project Includes A Bedford Park carton flow rack project starts with a phone call or a few photos, not a sales pitch. We go through load size and weight, forklift type and lift height, usable clear height in the storage area, column spacing, and how fast product turns. That free warehouse needs analysis usually takes about fifteen minutes. Our design team then builds a CAD layout showing pick faces, level elevations, and aisle widths, with load ratings for each level noted on the drawing. The quote is itemized by component, so you see cost per position instead of a lump sum. Where it helps, we price a second option on the same floor plan, with lane widths set from your case list, not a standard bay, so the tradeoff is a number instead of an opinion. Once you approve the layout, steel is scheduled and delivered in drops that fit your dock. Our installation crews build the carton flow rack exactly as drawn, confirm it performs loaded, and tag every bay. The job is phased so your Bedford Park operation keeps running, and later additions go through the same team. Case and each picking operations Order fulfillment lines carrying many active SKUs Grocery, beverage, and consumer goods distribution Kitting and light assembly feed lines Bays that need reserve pallets stacked above the pick face Call (312) 815-2445: (312) 815-2445 ## Recent Installations Racking projects completed for warehouses across Chicago and the surrounding suburbs. Image: Carton flow rack installation in a warehouse (https://chicagopalletracks.com/assets/carton-flow-racking-CbC_ZAQs.jpg) Image: Drive-in pallet rack installation in a high-bay warehouse (https://chicagopalletracks.com/assets/drive-in-CzCRNL_F.jpg) Image: Pallet rack installation reaching the ceiling of a distribution center (https://chicagopalletracks.com/assets/igt-6-DlAaWmSY.jpg) Image: Selective pallet rack aisle with wire decking (https://chicagopalletracks.com/assets/img-1220-DJL8pNok.jpg) Image: Warehouse pallet racking aisles with a forklift (https://chicagopalletracks.com/assets/img-5455-DxNygyEY.jpg) Image: Rows of pallet racking in a distribution facility (https://chicagopalletracks.com/assets/medco-cleveland-5-Bg7bEehR.jpg) Image: Warehouse pallet rack system spanning a large storage area (https://chicagopalletracks.com/assets/photo-aug-03-6-17-41-pm-Cpzt32J0.jpg) Image: Pallet racking rows under warehouse skylights (https://chicagopalletracks.com/assets/photo-jul-22-6-45-56-pm-CIVCQxM9.jpg) Image: Cantilever rack arms mounted along a warehouse wall (https://chicagopalletracks.com/assets/photo-may-15-2026-7-28-50-pm-1-zev4C15x.jpg) Image: Push back pallet rack carts on inclined rails (https://chicagopalletracks.com/assets/udf-pushback-rack-BgIv7FXJ.jpg) View More Projects: https://chicagopalletracks.com/projects ## Get a Carton Flow Rack Quote for Your Bedford Park Warehouse Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (312) 815-2445. ### Chicago Pallet Racks 36 N. Cass Ave. Unit #5170 Westmont, IL 60559 (312) 815-2445 Monday - Friday: 8:00 AM - 6:00 PM ## Carton Flow Rack Questions We Hear Most ### How quickly can carton flow rack be delivered and installed in Bedford Park? ### Does carton flow rack work in Bedford Park buildings near Clearing Yard rail district? ### Which Bedford Park operations get the most out of carton flow rack? ### What is carton flow rack actually used for? ### Do soft or lightweight cartons flow well? ### Can carton flow drop into racking we already own? ### How many lanes should each SKU get? ## Other Rack Types & Services in Bedford Park ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://chicagopalletracks.com/service-area/bedford-park ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. View details https://chicagopalletracks.com/service-area/bedford-park/pushback-rack ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. View details https://chicagopalletracks.com/service-area/bedford-park/pallet-flow-rack ### Drive-In Rack No aisles. The forklift enters the structure, and the floor holds more pallets per square foot than any other system. View details https://chicagopalletracks.com/service-area/bedford-park/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://chicagopalletracks.com/service-area/bedford-park/cantilever-rack ### Warehouse Relocation We tear down, move, and reinstall your pallet rack so the new building is ready to receive on day one. View details https://chicagopalletracks.com/service-area/bedford-park/warehouse-relocation ## Nearby Areas We Also Serve Our delivery and installation territory covers Chicago and the surrounding suburbs, so one team can handle multiple buildings for the same company. Carton Flow Rack in Chicago: https://chicagopalletracks.com/service-area/chicago/carton-flow-rack Carton Flow Rack in Aurora: https://chicagopalletracks.com/service-area/aurora/carton-flow-rack Carton Flow Rack in Naperville: https://chicagopalletracks.com/service-area/naperville/carton-flow-rack Carton Flow Rack in Joliet: https://chicagopalletracks.com/service-area/joliet/carton-flow-rack Carton Flow Rack in Elgin: https://chicagopalletracks.com/service-area/elgin/carton-flow-rack Carton Flow Rack in Waukegan: https://chicagopalletracks.com/service-area/waukegan/carton-flow-rack View All Service Areas: https://chicagopalletracks.com/service-area ## Where We Work Located in Chicago, we serve the entire Chicagoland area with industrial pallet racks and warehouse storage solutions. ### Chicago Pallet Racks #### Address 36 N. Cass Ave. Unit #5170 Westmont, IL 60559 #### Phone (312) 815-2445 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Carton Flow Rack in Bedford Park? Call (312) 815-2445 or request a quote and we will get a layout started. (312) 815-2445 Tap to Call: (312) 815-2445 ## Structured data ```json [ { "@context": "https://schema.org", "@type": "BreadcrumbList", "itemListElement": [ { "@type": "ListItem", "position": 1, "name": "Home", "item": "https://chicagopalletracks.com/" }, { "@type": "ListItem", "position": 2, "name": "Service Area", "item": "https://chicagopalletracks.com/service-area" }, { "@type": "ListItem", "position": 3, "name": "Bedford Park", "item": "https://chicagopalletracks.com/service-area/bedford-park" }, { "@type": "ListItem", "position": 4, "name": "Carton Flow Rack", "item": "https://chicagopalletracks.com/service-area/bedford-park/carton-flow-rack" } ] }, { "@context": "https://schema.org", "@type": "LocalBusiness", "@id": "https://chicagopalletracks.com/service-area/bedford-park#business", "name": "Chicago Pallet Racks - Bedford Park", "alternateName": "Chicago Pallet Racks - A Division of Warehouse Equipment & Supplies Co.", "description": "Pallet rack systems and warehouse racking designed, delivered, and installed for Bedford Park, IL warehouses. Free warehouse needs analysis and CAD layout, with pallet position counts before you order.", "url": "https://chicagopalletracks.com", "telephone": "(312) 815-2445", "address": { "@type": "PostalAddress", "streetAddress": "36 N. Cass Ave.", "addressLocality": "Westmont", "addressRegion": "IL", "postalCode": "60559", "addressCountry": "US" }, "geo": { "@type": "GeoCoordinates", "latitude": "41.794", "longitude": "-87.976" }, "areaServed": { "@type": "City", "name": "Bedford Park", "containedInPlace": { "@type": "State", "name": "Illinois" } }, "openingHoursSpecification": [ { "@type": "OpeningHoursSpecification", "dayOfWeek": [ "Monday", "Tuesday", "Wednesday", "Thursday", "Friday" ], "opens": "08:00", "closes": "18:00" } ], "priceRange": "$$", "paymentAccepted": "Cash, Credit Card, Check", "image": "https://chicagopalletracks.com/images/logo.png", "sameAs": [ "https://facebook.com/chicagopalletracks", "https://linkedin.com/company/chicagopalletracks", "https://instagram.com/chicagopalletracks" ], "hasOfferCatalog": { "@type": "OfferCatalog", "name": "Pallet Rack Systems", "itemListElement": [ { "@type": "Offer", "itemOffered": { "@type": "Service", "name": "Selective Pallet Rack Systems" } }, { "@type": "Offer", "itemOffered": { "@type": "Service", "name": "Push Back Pallet Rack Systems" } }, { "@type": "Offer", "itemOffered": { "@type": "Service", "name": "Drive-In Pallet Rack Systems" } }, { "@type": "Offer", "itemOffered": { "@type": "Service", "name": "Warehouse Design Consultation" } }, { "@type": "Offer", "itemOffered": { "@type": "Service", "name": "Pallet Rack Installation" } } ] } }, { "@context": "https://schema.org", "@type": "Service", "name": "Carton Flow Rack in Bedford Park, IL", "serviceType": "Carton Flow Rack", "url": "https://chicagopalletracks.com/service-area/bedford-park/carton-flow-rack", "description": "Carton Flow Racking for Bedford Park warehouses near Clearing Yard rail district. Free layout, local install crews. Call (312) 815-2445.", "provider": { "@id": "https://chicagopalletracks.com/#business" }, "areaServed": { "@type": "City", "name": "Bedford Park", "containedInPlace": { "@type": "State", "name": "Illinois" } } }, { "@context": "https://schema.org", "@type": "FAQPage", "mainEntity": [ { "@type": "Question", "name": "How quickly can carton flow rack be delivered and installed in Bedford Park?", "acceptedAnswer": { "@type": "Answer", "text": "Our Westmont warehouse is about 20 minutes from Bedford Park, so standard components often arrive within 48 hours of an approved order. Engineered carton flow rack parts can take longer, and we put the real lead time in writing with your quote. Most Bedford Park installations run one to four weeks depending on size." } }, { "@type": "Question", "name": "Does carton flow rack work in Bedford Park buildings near Clearing Yard rail district?", "acceptedAnswer": { "@type": "Answer", "text": "Usually, yes. In Bedford Park, rail-served industrial buildings built for heavy loads, often with rail docks, and long narrow floor plates. We plan the carton flow rack around your column grid, clear height, and dock layout so pick faces land where the building allows, and we show you the position count before you order." } }, { "@type": "Question", "name": "Which Bedford Park operations get the most out of carton flow rack?", "acceptedAnswer": { "@type": "Answer", "text": "We see it pay off most for rail-served distribution and food ingredients operations in Bedford Park, especially where pickers walking more than they pick is the daily headache. During a free warehouse consultation we compare carton flow rack with other options for your SKUs so you can see whether it is the right fit." } }, { "@type": "Question", "name": "What is carton flow rack actually used for?", "acceptedAnswer": { "@type": "Answer", "text": "Case and piece picking. Cartons ride gravity wheel beds so the next unit advances to the pick face automatically, cutting walking time and keeping the line organized as SKU counts climb." } }, { "@type": "Question", "name": "Do soft or lightweight cartons flow well?", "acceptedAnswer": { "@type": "Answer", "text": "Full-width wheel beds handle mixed and flimsy cartons far better than spaced roller tracks. If your cases vary in stiffness, that's the specification we'll recommend, and we test travel with your actual cartons at installation." } }, { "@type": "Question", "name": "Can carton flow drop into racking we already own?", "acceptedAnswer": { "@type": "Answer", "text": "Frequently. Wheel beds and track can go into existing bays when frame depth and beam spacing allow it. We verify your current profile first and convert only the bays that fit." } }, { "@type": "Question", "name": "How many lanes should each SKU get?", "acceptedAnswer": { "@type": "Answer", "text": "Fast movers often earn two or more lanes so the face doesn't run dry between replenishments, while slow movers can share a level. We assign lanes from pick data, not by splitting the bay evenly." } } ] } ] ```