--- title: "Push Back Rack Systems in Aurora, IL | Free Quote" url: https://chicagopalletracks.com/service-area/aurora/pushback-rack description: "Push Back Rack Systems for Aurora warehouses near I-88 Reagan Tollway corridor. Free layout, local install crews. Call (312) 815-2445." lang: en --- Image: Pushback Rack system inside a Illinois warehouse (https://chicagopalletracks.com/assets/pushback-hero-Dus20JX9.jpg) Aurora, Illinois # Pushback Rack for Aurora, Illinois Warehouses A lot of the calls we get from Aurora start the same way: a growing distribution floor along I-88 where every new SKU lands on the floor because the rack runs are already full. Underneath that is usually medium-turn pallets taking up premium pick positions, and it gets worse every month the layout stays the same. Pushback rack stores two to six pallets deep per lane on nested carts, so one aisle face holds several pallets of the same SKU and the aisles you no longer need go back to storage. We work out the storage math for your Aurora footprint first, then hand you a CAD layout and itemized quote before a single beam ships. Call (312) 815-2445 to get started. (312) 815-2445 ## Why Aurora Warehouses Work With Us We have worked Aurora buildings from the I-88 Reagan Tollway corridor to the Butterfield Road business parks for years, and they are rarely alike. Around here, tilt-wall distribution buildings along I-88 share the market with older manufacturing plants near the Fox River. A pushback rack layout copied from another building almost always wastes pallet positions. Since 1997 we have supplied manufacturing, food processing, and 3PL operations in and around Aurora. That history means fewer aisles maintained for the same forklift fleet rarely surprises us mid-project, and the first pushback rack layout is usually close to the final one. Our Westmont warehouse is about 30 minutes from Aurora by way of I-88, Route 59, and Route 34, so deliveries are short, parts are close, and our own crews do the installation. One contact handles the layout, quote, schedule, and service afterward. Free warehouse consultation CAD layout with position counts Installation by our own crews Image: High-density pushback rack lanes loaded with pallets (https://chicagopalletracks.com/assets/pushback-2-ChZwIk2o.jpg) Image: Pushback pallet racking showing cart rails and load beams (https://chicagopalletracks.com/assets/pushback-3-ChKlQnZE.jpg) ### Operations We Rack Around Here Nearby areas we work in regularly include the I-88 Reagan Tollway corridor, the Butterfield Road business parks, the Eola Road industrial area, the Fox River east side. Manufacturing Food processing Third-party logistics Building materials ## How Pushback Rack Works Two to six pallets deep from one aisle, without giving up much reach. 1 ### Loading from the aisle The driver sets the first pallet on the front cart. Each pallet added after that pushes the cart train deeper into the lane, so one aisle handles the whole depth. 2 ### Carts nested on rails Steel carts with nylon or steel wheels ride inclined rails, each nesting under the one ahead of it - that nesting is what makes multi-deep storage possible from a single face. 3 ### Retrieval by gravity Pull the front pallet and the next cart rolls forward on the incline to the pick face. No driving into the lane, no repositioning pallets by hand. 4 ### Last in, first out Each lane runs LIFO. That suits fast-turning product and any operation managing rotation by lane rather than by individual pallet date. ## What a Pushback Rack Project Includes A Aurora pushback rack project starts with a phone call or a few photos, not a sales pitch. We go through load size and weight, forklift type and lift height, usable clear height in the storage area, column spacing, and how fast product turns. That free warehouse needs analysis usually takes about fifteen minutes. You get a pushback rack drawing for your building with every position counted, every level rated, and an itemized price by frame, beam, and accessory. Because this system turns on density added without pushing out a building wall, we usually include an alternative layout on the same plan so you can compare storage against access. Standard components ship from stock, often inside 48 hours, and delivery is timed to your Aurora receiving hours. Our own crews anchor, plumb, and level every frame, tag capacities, and phase the work by zone so shipping keeps moving. Afterward you keep one local number for parts, added levels, reconfigurations, or a future relocation. Two to six pallets of the same SKU stacked in one lane Cold storage or leased space where rent per square foot is steep Operations trimming aisle count to add positions Beverage, packaging, and consumer goods runs Buildings with clear height to spare but limited floor Call (312) 815-2445: (312) 815-2445 ## Recent Installations Racking projects completed for warehouses across Chicago and the surrounding suburbs. Image: Carton flow rack installation in a warehouse (https://chicagopalletracks.com/assets/carton-flow-racking-CbC_ZAQs.jpg) Image: Drive-in pallet rack installation in a high-bay warehouse (https://chicagopalletracks.com/assets/drive-in-CzCRNL_F.jpg) Image: Pallet rack installation reaching the ceiling of a distribution center (https://chicagopalletracks.com/assets/igt-6-DlAaWmSY.jpg) Image: Selective pallet rack aisle with wire decking (https://chicagopalletracks.com/assets/img-1220-DJL8pNok.jpg) Image: Warehouse pallet racking aisles with a forklift (https://chicagopalletracks.com/assets/img-5455-DxNygyEY.jpg) Image: Rows of pallet racking in a distribution facility (https://chicagopalletracks.com/assets/medco-cleveland-5-Bg7bEehR.jpg) Image: Warehouse pallet rack system spanning a large storage area (https://chicagopalletracks.com/assets/photo-aug-03-6-17-41-pm-Cpzt32J0.jpg) Image: Pallet racking rows under warehouse skylights (https://chicagopalletracks.com/assets/photo-jul-22-6-45-56-pm-CIVCQxM9.jpg) Image: Cantilever rack arms mounted along a warehouse wall (https://chicagopalletracks.com/assets/photo-may-15-2026-7-28-50-pm-1-zev4C15x.jpg) Image: Push back pallet rack carts on inclined rails (https://chicagopalletracks.com/assets/udf-pushback-rack-BgIv7FXJ.jpg) View More Projects: https://chicagopalletracks.com/projects ## Get a Pushback Rack Quote for Your Aurora Warehouse Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (312) 815-2445. ### Chicago Pallet Racks 36 N. Cass Ave. Unit #5170 Westmont, IL 60559 (312) 815-2445 Monday - Friday: 8:00 AM - 6:00 PM ## Pushback Rack Questions We Hear Most ### How quickly can pushback rack be delivered and installed in Aurora? ### Does pushback rack work in Aurora buildings near I-88 Reagan Tollway corridor? ### Which Aurora operations get the most out of pushback rack? ### How deep should our pushback lanes be? ### Can pushback handle our pallet weights? ### Does pushback work in a freezer or cooler? ### How fast can material ship and crews install? ## Other Rack Types & Services in Aurora ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. View details https://chicagopalletracks.com/service-area/aurora ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. View details https://chicagopalletracks.com/service-area/aurora/pallet-flow-rack ### Drive-In Rack No aisles. The forklift enters the structure, and the floor holds more pallets per square foot than any other system. View details https://chicagopalletracks.com/service-area/aurora/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. View details https://chicagopalletracks.com/service-area/aurora/cantilever-rack ### Carton Flow Rack Cases advance to the picker instead of the picker hunting for cases. View details https://chicagopalletracks.com/service-area/aurora/carton-flow-rack ### Warehouse Relocation We tear down, move, and reinstall your pallet rack so the new building is ready to receive on day one. View details https://chicagopalletracks.com/service-area/aurora/warehouse-relocation ## Nearby Areas We Also Serve Our delivery and installation territory covers Chicago and the surrounding suburbs, so one team can handle multiple buildings for the same company. Pushback Rack in Chicago: https://chicagopalletracks.com/service-area/chicago/pushback-rack Pushback Rack in Naperville: https://chicagopalletracks.com/service-area/naperville/pushback-rack Pushback Rack in Joliet: https://chicagopalletracks.com/service-area/joliet/pushback-rack Pushback Rack in Elgin: https://chicagopalletracks.com/service-area/elgin/pushback-rack Pushback Rack in Waukegan: https://chicagopalletracks.com/service-area/waukegan/pushback-rack Pushback Rack in Cicero: https://chicagopalletracks.com/service-area/cicero/pushback-rack View All Service Areas: https://chicagopalletracks.com/service-area ## Where We Work Located in Chicago, we serve the entire Chicagoland area with industrial pallet racks and warehouse storage solutions. ### Chicago Pallet Racks #### Address 36 N. Cass Ave. Unit #5170 Westmont, IL 60559 #### Phone (312) 815-2445 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Need Pushback Rack in Aurora? Call (312) 815-2445 or request a quote and we will get a layout started. 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In Aurora, tilt-wall distribution buildings along I-88 share the market with older manufacturing plants near the Fox River. We plan the pushback rack around your column grid, clear height, and dock layout so pallet positions land where the building allows, and we show you the position count before you order." } }, { "@type": "Question", "name": "Which Aurora operations get the most out of pushback rack?", "acceptedAnswer": { "@type": "Answer", "text": "We see it pay off most for manufacturing and food processing operations in Aurora, especially where medium-turn pallets taking up premium pick positions is the daily headache. During a free warehouse consultation we compare pushback rack with other options for your SKUs so you can see whether it is the right fit." } }, { "@type": "Question", "name": "How deep should our pushback lanes be?", "acceptedAnswer": { "@type": "Answer", "text": "Two to six pallets deep is the working range, and the right number comes from your inventory profile, not the rail's maximum. If you rarely hold more than three pallets of a SKU, a four-deep lane wastes pick faces. We size lane depth from your movement data." } }, { "@type": "Question", "name": "Can pushback handle our pallet weights?", "acceptedAnswer": { "@type": "Answer", "text": "Cart and rail assemblies are commonly rated 2,500 to 4,000 lb per pallet, with heavier builds available. We spec to your heaviest load with margin and confirm the pallet footprint and overhang work with the cart nesting before quoting." } }, { "@type": "Question", "name": "Does pushback work in a freezer or cooler?", "acceptedAnswer": { "@type": "Answer", "text": "Yes, and Chicagoland's large cold-storage market is one of the reasons we install so much of it. Density directly reduces the refrigerated volume you're paying to cool. Components are specified for the temperature range so carts roll freely in the cold." } }, { "@type": "Question", "name": "How fast can material ship and crews install?", "acceptedAnswer": { "@type": "Answer", "text": "Standard pushback components move quickly through Chicago's freight network - this is the largest rail hub in North America, with most of the Midwest within a day's truck drive. Our own crews handle installation, and we schedule around your dock hours, including winter work in unheated buildings." } } ] } ] ```